Excavator SLF PC290LC 100 0480 3

Longwall mining is a method of extracting coal or other minerals from underground mines. Longwall systems typically involve a shearer, which is a machine used to cut and remove coal or other materials in a long wall of a mine. Komatsu may provide shearer machines or other equipment used in longwall mining, but specific details about their longwall systems would need to be obtained from the most recent sources.

Product Features and benefits:

Adaptable Modular Design:

  • The Joy shearer features a versatile modular design, consisting of three high-tensile fabrications forming a slim main section without an under-frame.
  • Eliminating the under-frame enhances material passage, simplifies transport, enables quick adaptation to various mining scenarios, facilitates efficient rebuilds, and simplifies maintenance.

Rigorously Tested Gear Design:

  • Rely on the outstanding reliability of the shearer with rigorously tested gear design in the ranging arm and haulage gear trains.
  • Robust spur gears, incorporating decades of experience, coupled with state-of-the-art gear design software and meticulous load-testing, contribute to the enhanced reliability of the Joy shearer.

Haulage Sections Built to Exacting Standards:

  • The primary haulage gear case, mounted to both sides of the controller case, adheres to exacting standards.
  • Inside the gear case, straight-cut spur gears manufactured with precision ensure that the 7LS shearer can match tractive effort increase delivered by higher power-density motors.

Custom-Designed Drums:

  • Elevate your operation with custom-designed drums manufactured using a three-axis digital lacing machine, resulting in precise bit locations and angles.
  • Final machining with CNC turning centers ensures a precise fit, demonstrating the difference custom-designed drums can make.

Choose the Best Cowles Blade for Your Site:

  • Tailor your shearer with a choice between “T” style or “D” style Cowles blades, each offering unique advantages.
  • “T” Cowles blades, more compact, may perform better in drum loading, while wider “D” Cowles blades are stronger and can withstand harsh conditions more effectively. ![7LS1D Controller Case.psd](attachment:7LS1D Controller Case.psd)

Easy Access Controller Case:

  • The central controller case houses the electric control system and features easy gob-side access for maintenance in a safer working environment.

Automated Cutting Sequences:

  • Achieve highly efficient cycle times, consistency, and reduced operator exposure with fully programmed automated cutting sequences, including gate end turnarounds.
  • Automation software optimally positions the drum, maintaining a pre-configured pitch angle to the pans.

Simple, Reliable Remote Operation:

  • Operate the shearer remotely using the HHX remote, employing reliable two-way radio communication for control.
  • The integrated LCD screen displays operational and diagnostic information, and a removable, large-capacity battery pack allows for extended intervals between charges. ![Trapping shoe inserts.psd](attachment:Trapping shoe inserts.psd)

Optional Trapping Shoe Inserts:

  • Enhance production efficiency and reduce operating costs with Komatsu trapping shoe wear inserts.
  • These inserts increase the time between shoe replacements, providing a cost-effective solution that is relatively simple to install at only 32 kg (70 lbs.).

OptiDrive System:

  • The OptiDrive system offers an adaptable, rugged, and reliable transmission design for shearer traction systems.
  • Integrating the variable speed drive with the motor ensures outstanding speed and torque control for soft starts, stops, and fast acceleration.

Faceboss:

  • Optimize your operation with actionable insights, operator assistance tools, automated sequences, advanced diagnostics, and machine performance monitoring provided by the Faceboss Control System.

Advanced Shearer Automation:

  • Increase productivity and reduce operator exposure to dust and noise with the latest shearer steering technology, offering access to fully automated cutting sequences, including gate end turnarounds.

Product Specifications for longwall shearers:

Cutting Height

  • 7LS1D:
    • Minimum: 4.5 ft
    • Maximum: 9.8 ft
  • 7LS2B:
    • Minimum: 5.25 ft
    • Maximum: 12.5 ft
  • 7LS5B:
    • Minimum: 6.6 ft
    • Maximum: 14.8 ft

Machine Height

  • 7LS1D:
    • Minimum: 3.3 ft
    • Maximum: 4.3 ft
  • 7LS2B:
    • Minimum: 3.75 ft
    • Maximum: 4.8 ft
  • 7LS5B:
    • Minimum: 4.6 ft
    • Maximum: 6.75 ft

Machine Weight

  • 7LS1D: 57.5 tons
  • 7LS2B: 72 tons
  • 7LS5B: 90.5 tons

Frame Thickness

  • 7LS2B:
    • Minimum: 20.5 in
    • Maximum: 23 in
  • 7LS5B: 23.6 in

Haulage Pull

  • 7LS1D: 90 tons
  • 7LS2B: 90 tons
  • 7LS5B: 112.5 tons

Maximum Haulage Speed

  • 7LS2B: 98 ft/min
  • 7LS5B: 98 ft/min

Pump Motor

  • 7LS1D: 2 @ 15 HP
  • 7LS2B: 2 @ 28 HP
  • 7LS5B: 2 @ 28 HP

Haulage Motor

  • 7LS1D: 2 @ 87 HP
  • 7LS2B: 2 @ 148 HP
  • 7LS5B: 2 @ 148 HP

Lumpbreaker Motor

  • 7LS2B: 1 @ 161 HP
  • 7LS5B: 1 @ 161 HP

Ranging Arms

  • 7LS2B:
    • J525H / Cutter Power: 905 HP
    • J750 / Cutter Power: 1006 HP
  • 7LS5B:
    • J525H / Cutter Power: 905 HP
    • J750 / Cutter Power: 1006 HP

Additional Information

  • 7LS1D:
    • Lumpbreaker Motor: 2 @ 804 HP

Further information on this machine can be viewed by visiting this link https://www.komatsu.com/products/longwall/automation/shearers

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DISCLAIMER: The information that has been provided in this article is sourced from https://www.komatsu.com. The author does not assume any responsibility or liability for the accuracy, completeness, or usefulness of the information provided. The author shall not be held liable for any loss or damage resulting from the use of this content. For further information please contact the manufacturer directly.