The Komatsu UFB-14 Crushing is a type of Feeder-Breaker designed for efficient and controlled material handling in mining and industrial applications. Feeder-Breakers are machines used to break and feed material, facilitating a continuous flow of material from one stage of the process to another. These machines are commonly employed in mining operations for the efficient handling of minerals, ores, and other bulk materials.
Key Features of the Komatsu UFB-14 Crushing may include:
- Material Crushing and Breaking:
- The UFB-14 is designed to break and crush large chunks of material, reducing them to a size suitable for further processing or transportation.
- This crushing capability is crucial for preparing material for downstream stages in the mining or industrial process.
- Feeding Conveyor Systems:
- These machines are typically equipped with conveyor systems that facilitate the controlled and continuous feeding of material to downstream processes.
- Feeding systems ensure a steady flow of material, optimizing the efficiency of subsequent processing stages.
- Robust Construction:
- The UFB-14 is likely to feature a robust and durable construction using high-quality materials to withstand the harsh conditions of mining operations.
- The robust construction ensures longevity and reliability, minimizing downtime for maintenance.
- Customizable Configurations:
- Feeder-Breakers are often customizable to meet specific application requirements.
- Adjustable discharge heights, different crushing capacities, and the ability to handle varying material sizes are features that enhance flexibility.
- Operator-Friendly Design:
- The design may prioritize operator comfort and safety, with features such as a user-friendly interface, accessible controls, and safety measures to ensure efficient and safe operation.
- Operator-friendly features contribute to the overall productivity and safety of the material handling process.
- Integrated Dust Suppression:
- Effective dust suppression features may be integrated into the design to create a safer and healthier working environment.
- Dust control is particularly crucial in mining operations where airborne particles can pose health and safety risks.
- Intelligent Control Systems:
- Modern Feeder-Breakers may incorporate intelligent control systems for monitoring and optimizing material flow and crushing operations.
- Automation features contribute to operational efficiency and precision.
- Environmental Considerations:
- Manufacturers often consider environmental sustainability in the design of mining equipment.
- The UFB-14 may include features that align with modern sustainability standards, such as energy-efficient systems.
It’s essential to note that specific features may vary based on the model and design specifications. For detailed and accurate information about the Komatsu UFB-14 Crushing, it is recommended to refer to the product documentation provided by Komatsu or consult directly with the manufacturer or authorized dealers.
Increased Productivity: The feeder breaker’s proximity to the working face reduces haulage distances and travel times, leading to increased production and efficiency of the remaining section equipment.
Efficient Section Moves: Equipped with a powerful crawler drive system, the feeder breaker facilitates quick and efficient belt moves. Simultaneous movement with the conveyor belt saves time during section moves.
Optidrive VFD [Option]: The Joy Optidrive, an AC variable-frequency drive system, integrates software with electronic and mechanical systems to offer precise conveyor speed control and breaker overload protection, optimizing operational performance.
Splined Breaker Shafts: A splined connection, compared to a compression connection, reduces assembly and disassembly time by over 50%, minimizing downtime for replacement and service. The splined connection is also 25% stronger, enhancing durability.* (*Based on internal testing)
Bolt-On Flights [Option]: Downtime for replacing conveyor flights is reduced by up to 75% with an easy bolt-on, alloy steel flight design. Operators have the flexibility to add additional flights, improving product sizing.
Camera System: Forward and rearward cameras provide remote monitoring of haulage equipment, facilitating the observation of payload reception and discharge onto the material handling system.
Hydraulic Conveyor Chain Take-Up [Option]: Enables rapid adjustment of chain tension in two minutes, a significant improvement over the four man-hours required with a standard system. This reduces labor and material costs and promotes extended chain and sprocket life.
Quick Disconnect Hydraulic Pump [Option]: Easily disengages the hydraulic pump when the feeder breaker (electro-mechanical conveyor) is not tramming, providing operational flexibility.
Enclosed Tail Shaft Bearings [Option]: Extends bearing life by reducing contamination from mud, coal, and water, enhancing overall reliability and minimizing maintenance requirements.
Product Specifications for UFB-14:
- Seam Height: Greater than 60 in
- Throughput (Standard): Up to 2,000 TPH
- Breaker Pick Force: Up to 130,000 lbs.
Further information on this machine can be viewed by visiting this link https://www.komatsu.com/products/crushing/joy-underground-feeder-breakers/ufb-14
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