The Stahlfolder Ti 36 and Ti 52 folding machines offer significant solutions for small and medium-sized formats. These versatile machines, equipped with up to three folding stations and six buckle plates, effectively fulfill various needs. They excel in handling diverse fold types and effortlessly manage complex folding tasks with reliability.
Compact devices for significant benefits
The Stahlfolder Ti 52 and Ti 36 are versatile all-rounders, adept at meeting diverse requirements. They handle a wide array of fold types reliably, effortlessly tackling complex folding tasks.
With a minimum fold length of 20mm, the Stahlfolder Ti 36 specializes in small formats and miniature folding applications like mini booklets or pharmaceutical packaging inserts. Meanwhile, the Stahlfolder Ti 52 caters to customers’ needs in the 50×70 format range, offering various folding applications including multiple gluing operations.
Combine both machines for added flexibility. Configuring the Stahlfolder Ti 52 and Ti 36 allows you to offer miniature folds in the medium-size format range. The intuitive control system with graphical symbols and a learning mode ensures easy operation.
Investing in this versatility pays off. With a small initial investment, you can provide folded products with significant added value, ensuring long-term success.
Quick Overview
- Professional solution for all half-size applications
- Wide range of applications: from package inserts to flyers and signatures
- Solid design ensures the best folding quality at low operating and investment costs
- Combine the advantages of both machines for an even wider range of applications
- Plan with minimum fold lengths of 20 mm and 32 mm for the Stahlfolder Ti 36 and 52 respectively
Key Features
Feeder
Flat Pile Feeder:
- The Fi flat pile feeder is ideal for small to medium runs and frequent job changes.
- Airwing blowers ensure sheet separation, guaranteeing high process reliability.
- Sheets are transferred reliably by the two hole-suction wheel with PU coating to the alignment table.
- The ball rail with prism rule ensures optimal sheet alignment and transfer to the first folding unit, even with challenging landscape formats.
Round Continuous Feeder:
- The Ri round continuous feeder operates nonstop, suitable for larger circulations.
- It runs continuously, boosting daily production by over 15% compared to the flat pile feeder.
- Capable of processing sensitive papers and pre-folded, pre-perforated, or creased signatures.
Digital control system CCT
Intuitive Control Panel with Graphic Symbols and Functions:
The control panel, situated at the feeder’s center, allows for comprehensive control and monitoring of all folder functions. Operation of the entire machine network is effortless through a graphical interface featuring step-by-step symbols and direct keys. Special functions such as the learning mode and counter enhance machine operation, simplifying the process.
Accessories
Diverse Options for Enhanced Value:
Stahlfolder Ti folding machines offer controlled production through top and bottom image recognition. Various glue applications, including center, multiple, and auxiliary gluing, elevate the added value and expand your product range
Folding units
Modular Configuration with Buckle Plate and Knife Fold Units:
Stahlfolder Ti folding machines offer customizable configurations with buckle plate stations and knife fold units in working widths of 36 cm and 52 cm. In the Stahlfolder Ti 52, the first buckle plate unit can be configured with 4 or 6, and the second with 4 buckle plate units. Meanwhile, the Stahlfolder Ti 36 is equipped with 6 buckle plate units by default. Additional knife fold units KBi 36, KBi 52, and VFZ 52 provide versatility for various fold types.
Folding rollers
Precision Folding with Mark-Free Sheet Guidance: Advanced Folding Roller Technology
ExtraGrip Folding Roller Technology: The ExtraGrip folding rollers feature a unique distribution of steel and polyurethane rings, preventing crossover of steel segments between parallel folding rollers. Increased polyurethane rings by approximately 30% per folding roller enhance drag force, ensuring excellent fold accuracy and precise straight-line guidance of signatures. Available in two variants:
- Soft-PU-ExtraGrip folding rollers cover a wide range of papers above 50 g/m².
- Hard-PU version is ideal for processing lightweight paper.
Buckle plates
Versatile Buckle Plates for Maximum Flexibility
Buckle Plates with Swing Deflector and Combination Buckle Plates:
- The Stahlfolder Ti folding machines come standard with buckle plates featuring swing deflectors.
- Optionally, the Stahlfolder Ti 52 offers combination buckle plates, easily convertible into sheet turnouts without downtime.
Gatefold Buckle Plate:
- The pneumatic gatefold buckle plate enables high-speed cycling of up to 15,000 cycles per hour while maintaining consistent fold quality.
- The digital control unit ACC 2.4 precisely regulates the switching points of the pneumatic gatefold buckle plate, independently of fold speed.
- Fold lengths of up to 6.5 centimeters are achievable with the pneumatic gatefold buckle plate.
Slitter shafts
Versatile Creasing, Perforating, and Cutting Capabilities with Rear-Mounted Slitter Shafts
The Stahlfolder Ti folding machines come standard with a pair of rear-mounted slitter shafts with plug connection. This feature enables creasing, perforating, and cutting operations within the folder, enhancing fold quality and facilitating multi-up processing.
Technical data Stahlfolder Ti 36
Technical data Stahlfolder Ti 52
| Feeder | Folding units | ||||||
| Flat pile | NSF 361 | Round continuous | 1st station 52 | 2nd station 52/36 | 3rd station 52 | KBi 522 | |
| Version | Manual | ||||||
| Max. sheet size, width×length (cm) With sheet separator With Tremat3 | 52×84 52×80 | 30×21 | 52×100 | 52×42 | |||
| Min. sheet size, width×length (cm) With sheet separator With Tremat3 | 10×15 14×20 | 8×12 | 10×15 | 16×4 | |||
| Paper weight (g/m²) | 40–250 | 40–250 | 40–250 | ||||
| Max. pile height (cm) | 69 | 7.5 | 8 | ||||
| Number of buckle plates | 4 or 6 | 4 or 6 | 2 | ||||
| Max. fold length (cm) | 53 | 40 | 40 | ||||
| Min. fold length (cm) Ti 52 Ti 36 | 4/3.24 | 4/3.24 2 | 4/3.24 | ||||
| Max. speed (m/min.) Ti 52 Ti 36 | 200 | 200 160 | 200 | 200 | |||
| Min. speed (m/min.) | 10 | 10 | 10 | ||||
| Diameter of folding rollers (mm) Ti 52 Ti 36 | 40 | 40 32 | 40 | 40 | |||
| CCT control system | control panel with display | control panel | control panel with display | control panel5 | control panel5 | control panel | |
| Power consumption (kVA) 3×400V, 50/60Hz, 25A 3×230V, 50/60Hz, 35A 1×230V, 50/60Hz, 16A | incl. pump 3.05 3.05 | 0.3 | incl. pump 3.35 3.35 | 0.25 0.25 | 0.25 0.25 | 0.25 0.25 | 0.15 0.15 |
Further information on this machine can be viewed by visiting this link
https://www.heidelberg.com/gb/en/finishing/folding/folding_machines/stahlfolder_
ti_36_52/product_information_66/stahlfolder_ti_36_1.jsp
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