The ongoing development of the Gallus Labelmaster has consistently prioritized ‘operator friendliness,’ ensuring that machine operators can easily and intuitively use it. With the latest improvements, winder units can now be operated directly on the winder itself or adjusted centrally via the touch panel in the human-machine interface (HMI) of the machine. Additionally, the compact design has led to a reduction in waste, thanks to a machine length that can be up to 3.30 meters shorter.
Furthermore, the substrate loading process has been completely redesigned for greater efficiency. A new trolley system, positioned outside the printing press, allows for easy loading and unloading of the substrate without needing to touch the ground. This eliminates the need for an integrated lift, providing operators with greater flexibility as they can utilize the trolley as needed, even across different machines. The result is a simple and flexible substrate loading process.
Perfected Flexibility
Embrace the revolutionary flexibility of the Gallus Labelmaster to plan your future. Whether opting for the economical basic model or the fully equipped version, the options are limitless for tailoring your label press to fit your business model. Benefit from unparalleled value for money and the renowned quality that Gallus delivers. With user-friendly flexo printing units and versatile winder units that can be operated locally or adjusted centrally via the touch panel in the machine’s HMI, reliability and simplicity are guaranteed.
Cost-effective Operations
Enhanced cost efficiency is achieved through a short web path of just 1.4 meters between printing units, rapid setup times, swift job changes, and precise registration, all of which minimize waste from the outset. An optimized ink chamber design, requiring only 250g of ink, further reduces costs while addressing issues such as ink spitting and foam formation, ensuring consistently high print speeds. Boost your profitability with the Gallus Labelmaster, which features a highly intuitive operating system and automated presetting functions to support operators.
Customized to Suit Any Business Model
The exceptional modularity of the Gallus Labelmaster caters to a wide range of market demands, addressing current needs as well as future requirements. It accommodates everything from basic commodity labels to intricate, high-end products.
Users can choose from the two model lines
Gallus Labelmaster
The standard version provides an excellent price-performance ratio. Optionally, this standard version includes a restricted number of print process changes, seamlessly integrated into the controller.
Gallus Labelmaster Advanced
Process flexibility at every stage, coupled with high levels of automation, ensures exceptional adaptability, allowing for printing or finishing exchanges to occur seamlessly at any point.
Simple to Use – Remarkable Performance
While the Gallus Labelmaster offers extensive modules for high flexibility, it also ensures intuitive and user-friendly operation through automated presetting functions. All product lines are designed for ease of use, with a clear emphasis on simplicity, speed, and reliability. Whether adjusting lightweight aluminum printing cylinders or utilizing the user-friendly HMI touch panel directly on the printing unit, Gallus prioritizes seamless interaction for optimal performance.
Resulting Benefits:
- Intuitive operation
- Easy to learn and use
- Short setup times
- Exceptionally fast job changes facilitated by gearless lightweight printing cylinders.
Ultra-fast and ultra-precise
“The Gallus Labelmaster stands out not only for its flexibility but also for its exceptional production performance. This innovative machine platform effortlessly manages high printing speeds of up to 200 m/min while maintaining absolute register accuracy. An optimized ink chamber guarantees consistent ink transfer to anilox rollers, minimizing splashing and foam.
Additional benefits for enhanced profitability include:
- Rapid job changes in a few simple steps
- Effortless swapping of lightweight aluminum printing cylinders
- High printing speeds
- Ink chamber tailored for optimal performance at high speeds
Quality in Every Aspect
The Printing Units – Precise and Efficient
Gallus has introduced a new locking system alongside the new press platform, allowing for swift, effortless, and precise changes of printing units. This system positions them onto the base unit with impeccable accuracy, ensuring 100% register precision across a diverse range of substrates.
Superior Print Quality
Regardless of whether the Gallus Labelmaster operates at a low setup speed or reaches its maximum speed of up to 200 m/min, its printed image remains perfectly aligned, highlighting the exceptional quality and precision of the new machine platform. There is no need for time-consuming corrections.
Uniting Speed and Simplicity for Profitability
The Gallus Labelmaster sets new benchmarks in cost-effectiveness, offering significant time savings due to its user-friendly interface and rapid printing speeds, along with minimal waste and material consumption. From the initial print, the Gallus Labelmaster streamlines label production, making it simpler, faster, and more profitable. Profitability is further enhanced by the availability of various printing cylinder diameters, ranging from 8″ to 25″.
Easy:
- Intuitive operation with HMI touch panel
- Customizable configurations to meet specific needs across different model lines
- Wide selection of substrates
- Lightweight and durable aluminum printing cylinders with bearer rings
Fast:
- High printing speeds of up to 200 m/min
- Quick job changes
- Short setup times
- Easy to learn and use
Profitable:
- Minimal paper waste thanks to an extremely short web path (just 1.4 m)
- Precise and stable register accuracy
- Exceptional print quality with premium finishing options
- Optimal ink transfer to anilox rollers
- Low consumption of ink and substrates
Technical data
| Technical Specifications | 340 | 440 | 570 | |||
| Machine specifications | ||||||
| Mechanical machine speed max. | 200 m/min. | 656 ft/min. | 200 m/min. | 656 ft/min. | 200 m/min. | 656 ft/min. |
| Web width max. | 345 mm | 13.6″ | 445 mm | 17.5″ | 575 mm | 22.6″ |
| Web width min. | 170 mm | 6.7″ | 220 mm | 8.7″ | 285 mm | 11.2″ |
| Printing | ||||||
| Printing width max. | 340 mm | 13.4″ | 440 mm | 17.3″ | 570 mm | 22.4″ |
| Format length max. | 635 mm | 25″ | 635 mm | 25″ | 635 mm | 25″ |
| Format length min. | *1) 203.2 mm | 8″ | *1) 203.2 mm | 8″ | *1) 203.2 mm | 8″ |
| Format length min. with optional anilox servo | 254 mm | 10″ | ||||
| Format length min. screen | 269.9 mm | 10 5/8″ | 269.9 mm | 10 5/8″ | 269.9 mm | 10 5/8″ |
| Number of print operations max. | 14 | 14 | 14 | |||
| Drying | ||||||
| UV | yes | yes | yes | |||
| Hot-air drying (final curing) | yes | yes | yes | |||
| Rotary processing | ||||||
| Processing width max. | 340 mm | 13.4″ | 440 mm | 17.3″ | 570 mm | 22.4″ |
| Format length max. | 635 mm | 25″ | 635 mm | 25″ | 635 mm | 25″ |
| Format length min. | 254 mm | 10″ | 254 mm | 10″ | 381 mm | 15″ |
| Number of processing operations max. | 6 | 6 | 6 | |||
| Max. number of process positions | 16 | 16 | 16 | |||
| Substrates | ||||||
| Paper | yes | yes | yes | |||
| Self-adhesive materials | yes | yes | yes | |||
| Cardboard | yes | yes | yes | |||
| Monofoil label materials | yes | yes | yes | |||
| Tube laminates | yes | yes | yes | |||
| Remote diagnosis | ||||||
| Gallus Remote Access | yes | yes | yes | |||
| All rights reserved to change the specifications | ||||||
| *1) Screen from 10 5/8″ |
Further information on this machine can be viewed by visiting this link https://www.heidelberg.com/gb/en/products_4/label_printing_1/label_printing.jsp
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