Eliminating barriers for profitable digital labels, ensuring top-notch reliability, productivity, and cost-effectiveness.
Eliminating the TCO (Total Cost of Ownership) barrier
Drawing on a century of label expertise and advanced engineering, Gallus One provides a comprehensive digital label solution. This includes all the necessary software and hardware to produce top-quality, profitable digital labels. With the utmost level of automation and a highly competitive Total Cost of Ownership (TCO), Gallus One sets a new standard in the industry.
Technology based on the cloud
In recent years, cloud technologies have made significant strides, benefiting numerous industries globally by boosting productivity and fostering sustainable success. With built-in cloud capabilities in Gallus One, you can experience remote setup, transparent performance monitoring, and standardized operations across your press portfolio and manufacturing facilities.
The Gallus One ecosystem
Wordflow
Gallus One ensures seamless operation by integrating all key press systems. Plus, control is simplified with Prinect, offering intuitive and transparent management for maximum press efficiency and productivity. Prinect also boasts compatibility with third-party workflow systems, eliminating the need for solution changes based on your current setup.
Top-tier Color Management for ISO Profiles Color Center: A streamlined, efficient, and automated quality assurance system, providing transparent documentation for ultimate production reliability. Precise Ink Usage Calculation Calculate ink usage offline and in advance for accurate order processing and improved business planning, accessible remotely via VPN.
Ink
Premium Ink Performance Crafted by HEIDELBERG, the high-performance Gallus One ink is engineered to offer vivid colors, enhanced stability, and unwavering reliability. It is swiftly supplied by a global organization with facilities located in the USA, Hong Kong, and Japan.
Predictive Services
Proactive System Management One of Gallus One’s key features is its ability to anticipate and address potential issues before they arise, enhancing our market-leading productivity. Leveraging cloud capabilities, the press communicates performance updates and maintenance concerns to the Gallus HelpDesk, ensuring swift responses when needed.
Dependable and Uninterrupted Operation Minimized Downtime and Interruptions Scheduled Maintenance Adherence to EU Data Protection Regulation — no sharing of personal data or order content.
Inkjet Technology
Advanced Automated Inkjet Technology The new Gallus One incorporates highly automated inkjet technology, guaranteeing precise ink application and exceptional process stability. This facilitates market-leading print quality and reliability at high speeds, providing maximum control over all process steps.
Press
The Gallus One — Durable & Dependable The Gallus One combines the latest cutting-edge technologies with the proven platform and components of the Gallus Labelmaster Series, which boasts hundreds of units in operation. Additionally, it incorporates key elements from the market-leading Gallus Labelfire 340, featuring 1200 dpi printing capability.
Gallus One features
Featuring a compact footprint and advanced automation, the new Gallus One is primed to spearhead digital transformation, leveraging cutting-edge features such as:
Human Machine Interface (HMI)
Featuring a compact footprint and advanced automation, the new Gallus One is primed to spearhead digital transformation, leveraging cutting-edge features such as:
The user interface of the Gallus One is crafted to present critical information at a glance. For quality assurance, print results can be monitored in real-time via web video while the press is in operation.
Vision System
The Gallus One employs a cutting-edge proprietary vision system, guaranteeing superior print quality across various speeds and substrate types.
- Instant register setting adjustment with a simple button press
- Real-time visual quality inspections
- Automatic compensation for missing nozzles to prevent white lines
- Automatic correction of density variations to prevent rainbow effects
Automatic Cleaning System
The Gallus One introduces a novel automated cleaning system, enhancing operational efficiency and reducing downtime.
- Consistent cleaning process ensuring enhanced print quality
- Reduced reliance on manual cleaning, improving press availability
- Integrated printhead covering (capping) for added convenience
Automatic Splice Detection
The sensors equipped on the Gallus One automatically detect splices, allowing them to pass through all print bars without any loss of register or speed.
- Waste reduction
- Increased uptime
- Maintained print registration
Improved Ink Handling
The Gallus One incorporates a redesigned ink management system that simplifies ink replacement. Additionally, the ink cabinet is easily accessible from the operator’s side, even while the press is running, enabling contamination-free ink replacement. This feature enhances productivity and system efficiency.
Our commitment to sustainability
As a company, we understand the urgency of prioritizing sustainability. Gallus is aligned with HEIDELBERG’s corporate environmental program and committed to ensuring confidence in our sustainability efforts, just as we do with every other aspect of our service.
While we are in the early stages of this journey, ensuring our products are carbon neutral is a crucial first step, particularly in safeguarding the health and well-being of our children and future generations.
Technical data
Key Features
- CMYK (up to 88 % PANTONE®)
- White 85 % opacity (70 m/min)
- 1200 x 1200 dpi (70 m/min)
- 340 mm printing width
- 1428 m2/h productivity
- drop freeze pinning
- automatic cleaning with ultrasonic technology
- inkjet control – vision system
- CO₂ – neutral
Connections
Voltage
380-415V / 50 Hz [USA, CAN, MX optional: 480 V / 60 Hz (separate energy supply for cooling device)]
Connection power
3P + PE; Base Machine 50 A + GEW drying unit 28 A + DPU 32 A[USA, CAN, MX: transformer is required to connect Base Machine 50 A and DPU 24 A; GEW drying unit and cooling unit are connected directly to the customer’s power grid]
Compressed air
6 bar, oil- and water-free
Exhaust air
≈ 1’100 m³/h (exhaust air temperature max. 50° C / ozone output during operation)
Compliance
CE, GS (UL on request)
Remote support
Yes
Cooling system
- Air for UV-Lamp-Heads
- Air for Pinnings
- Water for electronics and web (chill roller)
Network connection
- Remote Support – Secomea for remote support
- Prinect
- GEW Support
Area Condition
Room temperature 20-25° C
Humidity (rel.) 40-60%
Air pressure (location) 700-1060 mbar
Evenness floor flatness of ± 2 cm over a length of 10 m
Floor load load-carrying capacity of 1’600 kg/m²
Dimensions
Machine
- Length: 6’332 mm / 250 inch
- Depth: 1’760 mm / 70 inch [with cabinet: 3’351 mm / 132 inch]
- Height: 1’857 mm / 74 inch [with exhaust air duct: 2’951 mm / 117 inch]
Workplace around the machine
- Infeed: 1’500 mm / 59 inch
- Outfeed: 1’500 mm / 59 inch
- Front: 1’500 mm / 59 inch
- Back: 1’000 mm / 39 inch [only needed without cabinet for Service]
Further information on this machine can be viewed by visiting this link https://www.heidelberg.com/gb/en/products_4/label_printing_1/label_printing.jsp
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